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3.4l Install Notes

Date: 2002, Jul 15
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The last 2 weeks I have been installing a 3.4 in a Trooper. Here are a few things that I ran into other than the normal "bolt up" activities.

  • If it is a auto trans with the eng. oil cooler there are 2 bolt holes on the side of the block that have to be cut off for clearance of one of the oil lines.

    Here is the one I run into that gave me problems:
    The troooper ran great but the idle was not to great. After going back through every thing I found that if I pinched off the fuel return line that the idle would smooth out. I rechecked for fuel pressure, which was at spec for 13 psi, rechecked for vacuum leaks, none found. After playing with it for a little bit I found that if the fuel pressure was at 18 psi it found idle great.

    Now, how do I get the fuel pressure up? I removed the fuel pressure regulator on top of the throttle body and removed the diaphragm and found an adjusting screw on the bottom side but no slot for a screw drive to turn it. after doing some cutting a was able to adjust the screw and raise the fuel pressure, but only to 15 psi. I still needed 3 more psi. Next I removed the long spring that was a little weak and installed a brake shoe hold down spring out of a older rodeo rear brake and adjusted it all the way up.

    Then I had 22 psi of fuel pressure. Too much. After doing some more adjusting i was able to get the fuel pressure to 18 psi. Now this thing idles better then any 2.8 or 3.1 I have ever seen. All it took was adjusting and removing the fuel pressure regulator about 30 times

    This took about 3 hrs to do, first 1 1/2 was more trial and error. If any body has done this swap and is having problems with idle then this may be the fix for it.

    Sam